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DISCLAIMER: the closest I've ever come to working on a scooter was sitting on the seat at a dealership.
BUT, with all the reading I've done, seems to me something is horribly amiss if you can't get the pulley cover off without removing the whole engine. Belts and sliders/rollers are all wear items, so they should have relatively easy access. Makes me wonder if the engine has already been replaced....?
~SM
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